Corrosion Resistance Comparison
Stainless steel wire rope has far superior corrosion resistance to galvanized steel wire rope.
Stainless steel (such as 304 or 316) contains chromium and nickel, which form a passivation film that resists acids, alkalis, salt spray, and humid environments. Experimental data show that 316 stainless steel can remain rust-free for over 20 years in a 5% salt spray test.
Galvanized steel wire rope, on the other hand, relies solely on a surface zinc layer for rust resistance. The zinc layer is typically 40-100 microns thick (GB/T 8918-2017 standard). In marine or chemical environments, this zinc layer can corrode through within 3-5 years.
Strength and Lifespan Differences
1. Strength: While both have similar strength, the zinc layer of galvanized steel wire rope may lose strength due to wear and corrosion.
2. Lifespan: Stainless steel rope can last up to 2-3 times longer than galvanized rope in harsh environments. For example, in offshore hoisting operations, the average replacement cycle for galvanized ropes is 2 years, while that for stainless steel ropes can exceed 5 years.
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