1. Hot-Dip Galvanizing of Steel Wire
Hot-dip galvanizing of steel wire involves pickling steel and then immersing it in a molten zinc bath for galvanizing. At high temperatures, the steel surface reacts chemically with the zinc solution to form a zinc alloy coating, which provides corrosion protection. The process temperature of hot-dip galvanizing is usually around 450°C, so it can form a coating with a thicker thickness, higher density and better corrosion resistance.
2. Cold-Dip Galvanizing of Steel Wire
Cold-dip galvanizing of steel wire involves electrolytically depositing a zinc coating on the steel surface. The process temperature of cold galvanizing is below 100°C, thus preventing deformation and damage to the steel. However, the coating thickness of cold-dip galvanizing is thinner and its corrosion resistance is slightly inferior to that of hot-dip galvanizing.
1. Corrosion Resistance
Due to the thicker and denser coating of hot-dip galvanizing, it offers better corrosion resistance. Under the same environment, hot-dip galvanized coating has a longer service life.
2. Cost
Cold-dip galvanizing of steel wire is relatively inexpensive because the process is simpler than hot-dip galvanizing. However, since the coating of cold-dip galvanizing is thinner, hot-dip galvanizing is required in some special occasions to obtain better anti-corrosion effect.
3. Appearance
Hot-dip galvanizing produces a smoother and more uniform coating than cold-dip galvanizing, resulting in a more aesthetically pleasing finish. However, in some cases, cold-dip galvanizing may provide a better surface treatment.
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